Oil and gas industry
Oil and gas industry metal structures are used in hard conditions that accelerate steel corrosion: exposure to oil and oil products, salted bottom water etc. Besides, they exposed to abrasive effect of contamination, solar radiation, temperature changes, and mechanical loads.
Reliable corrosion protection is determined by hard operating conditions and strict technical requirements for metal structures. The VMP Holding has developed anticorrosive coating systems of oil and gas industry facilities.
VMP coating application
-
protection of metal and concrete structures, expansion units, elevated structures, pathways, oil- and gas-pipeline supports;
-
protection of reservoirs and tanks (inner and outer surface) used for oil, black and white oil products;
-
pipelines protection (outer surface);
-
equipment protection, including heated;
-
metal pile protection
The VMP coatings are approved and recommended for application by:
RF Gosstandard inter-departmental commission;
Gosstroy of Russia.
The coatings are successfully tested and have decisions of the main industrial institutes and research centers, including: VNIIGAZ, VNIIST, Pipeline Transport Institute, NeftegazTechExpertiza, 25 GosNII MO RF, NIIPKh, IPTER, GosNIIGA, Fundamentproect, LKM-KHOTKOVO-TEST, NIIZhB, Melnikov TsNIIPSK, Lakokraska EC.
Gazprom
Weather-resistant systems are coated for anti-rosion protection of metal structures, technological installations and equipment of PJSC Gazprom, comply with the requirements of STO Gazprom 9.1-035-2014 and are certified by SDS INERGAZCERT.
|
unit |
System content by layers |
Color |
Allowed temperature, °С, humidity, % for application |
Working life, years |
|---|---|---|---|---|
| Unified Register of material and technical resources approved for use at the Company’s facilities and meeting the requirements of PJSC Gazprom | ||||
| 1 |
ISOLEP-mastiс - high-build epoxy enamel |
gray |
from -10 to +40°С, not exceeding 85% |
more than 15 (high level) |
|
POLYTON-UR (UV) - acrylurethane enamel, UV-resistant |
gray or RAL |
from -10 to +40°С, not exceeding 75% |
||
| 2 |
ISOLEP-primer - epoxy primer with zinc phosphate |
gray |
from -10 to +40°С, not exceeding 75% |
more than 15 (high level) |
|
POLYTON-UR (UV) - acrylurethane enamel, UV-resistant |
gray or RAL |
from -10 to +40°С, not exceeding 75% |
||
Coating systems for anti-corrosion protection of metal offshore structures of PJSC Gazprom, meeting the requirements of R Gazprom 9.1-010-2010 and certified in the SDS INERGAZCERT.
|
unit |
System content by layers |
Color |
Allowed temperature, °С, humidity, % for application |
Working life, years |
|---|---|---|---|---|
| Unified Register of material and technical resources approved for use at the Company’s facilities and meeting the requirements of PJSC Gazprom | ||||
| 3 |
ZINEP - zinc-filled epoxy primer |
gray |
from 0 to +40°С, not exceeding 85% |
more than 15 (high level) |
|
ISOLEP-mio - epoxy enamel with iron mica |
gray |
from -10 to +40°С, not exceeding 85% |
||
|
POLYTON-UR (UV) - acrylurethane enamel, UV-resistant |
gray or RAL |
from -10 to +40°С, not exceeding 85% |
||
| 4 |
ISOLEP-mastiс - high-build epoxy enamel |
gray |
from -10 to +40°С, not exceeding 85% |
more than 15 (high level) |
|
POLYTON-UR (UV) - acrylurethane enamel, UV-resistant |
gray or RAL |
|||
| 5 |
ISOLEP-hydro - high-build epoxy composition |
gray |
from -5 to +40°С, not exceeding 85% |
more than 15 (high level) |
Protection of metal and concrete structures
The Holding has developed protective coating systems for metal and concrete structures used inside premises and in atmospheric conditions. Appropriate coating is chosen in accordance with environment severity, surface preparation, required protection and other factors.
The VMP coatings for corrosion protection of oil and gas industry facilities ensure:
-
durable construction protection against corrosion (up to 30 years);
-
resistance to aggressive industrial environments, including oil and oil product spilling;
-
intrinsic safety (coatings based on zinc-filled materials);
-
all coatings are recommended to be applied in temperate, cold and tropical climate;
-
All-season application of the VMP materials is allowed.
Protection of tanks and vessels
The VMP produces special chemical-resistant materials for reservoir and tank protection against corrosion.
-
ISOLEP-oil is a high-build epoxy composition designed for the protection of inner tanks surface for storage of dark petroleum products: raw and marketable oil, heating oil. The coating is also oil-and-gasoline resistant, resistant to recycled, sea and fresh waters, to reagent solutions with slightly acidic and slightly alkaline media and cleaning fluids
-
ISOLEP-oil 250 – when applied in two layers provides long-term protection in media with high corrosive activity: in raw oil, recycled and sea water, reagent solutions and cleaning liquids. When applied in a single layer, it protects steel in contact with marketable oil, liquefied natural gas, lubricating oils and greases, and cutting coolants
-
ISOLEP-oil 350 AS and ZFES are designed for corrosion protection of the inner surfaces of tanks and vessels for storage of light petroleum products. Both compositions do not accumulate static electricity and it excludes the formation of sparks
Also the holding has developed a number of coatings for the protection of tanks external surfaces. These coatings have high weather resistance and resistance to spills of oil and petroleum products. The coatings use materials based on polyurethane, epoxy, vinyl-epoxy and other bases.
Pipelines protection
VMP coatings are used for protection against corrosion of external surfaces of above-grounded, underground and underwater pipelines. VMP materials used to paint pipelines are resistant to soil salts, alkalis, fresh and sea water. For above-grounded pipelines, it is recommended to use the same coating systems that are used for the protection of metal structures in the atmosphere of various corrosive activity. For underground and underwater pipelines, it is recommended to use ISOLEP-hydro and ISOLEP-thermo epoxy coatings.
Equipment protection
The VMP developed heating equipment protection coating systems based on heat-proof silicone materials(ZINOTERM, ALUMOTERM, VINICOR-term). They are resistant to constant temperature exposure up to +350 оС, short exposure – up to +400 оС. Besides, the coating provides equipment corrosion protection and preserves its decorative properties.
Protection of steel piles
ISOLEP-mastic primer enamel was approved for the protection of metal piles against corrosion and frost heaving by “Fundmanetproekt” LLC. The coating provides the reduction of frost heave forces by 20-60%, resistant to mechanical impacts, allows to obtain the required thickness of 0.35 μm per one layer which leads to a reduction in labor costs per area of the protected surface. ISOLEP-hydro epoxy coating is recommended for the anticorrosive protection of sheet piles of harbor wall.
Oil and Gas Industry Directorate
Telephone: +7 (343) 385-80-88, +7 (343) 357-30-97 (add. 148, 183, 120, 157, 137)
e-mail: peskov@fmp.ru
Standard systems for anticorrosive protection of structures operated indoors and in an open atmosphere
Standard systems for the anticorrosive protection of tanks (vertical stock tanks)
Standard systems for the anticorrosive protection of other vessels
Standard systems for the anticorrosive protection of underground and underwater pipelines and production systems
Coatings for the anticorrosive protection of sheet piles of harbor wall
Experts of VMP Holding can provide you with qualified assistance in selecting the coating system.
You can call us by phone +7 (343) 357-30-97, or contact us by clicking the button below. You can also find out, how to distinguish counterfeit products from original ones.
