coatings
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| VMP Holding JSC |
| Ekaterinburg, 25 Tkachey str., tel.: +7 343 357-30-97, +7 343 357-30-79 e-mail: office@fmp.ru |
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Oil and gas industry
Oil and gas industry metal structures are used in hard conditions that accelerate steel corrosion: exposure to oil and oil products, salted bottom water etc. Besides, they exposed to abrasive effect of contamination, solar radiation, temperature changes, and mechanical loads.
Reliable corrosion protection is determined by hard operating conditions and strict technical requirements for metal structures. The VMP Holding has developed anticorrosive coating systems of oil and gas industry facilities.
VMP COATING APPLICATION
- protection of metal and concrete structures, expansion units, elevated structures, pathways, oil- and gas-pipeline supports;
- protection of reservoirs and tanks (inner and outer surface) used for oil, black and white oil products;
- pipelines protection (outer surface);
- equipment protection, including heated;
- metal pile protection.
industrial certification
The VMP materials are included into the leading companies’ regulations:
The VMP coatings are approved and recommended for application by:
RF Gosstandard inter-departmental commission;
Gosstroy of Russia.
The coatings are successfully tested and have decisions of the main industrial institutes and research centers, including: VNIIGAZ, VNIIST, Pipeline Transport Institute, NeftegazTechExpertiza, 25 GosNII MO RF, NIIPKh, IPTER, GosNIIGA, Fundamentproect, LKM-KHOTKOVO-TEST, NIIZhB, Melnikov TsNIIPSK, Lakokraska EC.
More information in Certification.
CERTIFIED COATING SYSTEMS FOR INNER AND OUTER RESERVOIR SURFACE PROTECTION
The VMP coatings have required certificates and included into the registers and regulations of the leading companies: Gazprom, Rosneft, Bashneft, Transneft.
GAZPROM
Atmosphere resistant coating systems for corrosion protection of Gazprom metal structures, technological constructions and equipment.
|
unit |
System content by layers |
Color |
Allowed temperature, °С, humidity, % for application |
Working life, years |
|
Sections 1-2 of Gazprom coating systems' register dated 30.11.2016. RECORD No. 080/16-01 dated 10.05.2016 TU 2313-084-12288779-2011 |
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1 |
ISOLEP-mastiс - |
gray |
from -10 to +35°С, |
more than 15 |
|
POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
|
Sections 1-7 of Gazprom coating systems' register dated 30.11.2016. RECORD No. 085/16-01 dated 02.06.2016 TU 2313-090-12288779-2012 |
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2 |
ZINOTAN - zinc-filled |
gray |
from -15 to +40°С, |
more than 15 |
|
POLYTON-UR - |
gray |
|||
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POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
ROSNEFT
Coating systems in accordance with
TI No. П2-05.02 ТИ-0002: Corrosion protection of capacitive and manufacturing equipment.
TI No. П2-05 ТИ-0002 Corrosion protection of metal structures at the company's oil and gas production, oil and gas processing and oil product supply facilities.
|
unit |
System content |
Color |
Allowed temperature, °С, humidity, % for application |
Working life, years |
|
Coatings for the outer reservoir surface protection |
||||
|
1 |
ZINOTAN - zinc-filled |
gray |
from -15 to +40°С, |
СЗ:15-20 |
|
POLYTON-UR - |
gray |
|||
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POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
|
2 |
ZINEP - zinc-filled |
gray |
from +10 to +40°С, |
СЗ:15-20 |
|
POLYTON-UR - |
gray |
from -15 to +40°С, |
||
|
POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
|
3 |
ZINOTAN - zinc-filled |
gray |
from -15 to +40°С, |
СЗ:15-20 |
|
ALUMOTAN - |
gray |
|||
|
4 |
ISOLEP-primer - |
gray |
from -10 to +40°С, |
15 |
|
POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
|
5 |
ISOLEP-mastiс - |
gray |
from +10 to +40°С, |
15-20 |
|
POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
|
6 |
ZINEP - zinc-filled |
gray |
from +10 to +40°С, |
30 |
|
ISOLEP-mio - |
gray and other |
from -10 to +40°С, |
||
|
POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
|
7 |
ISOLEP-primer - |
gray |
from -10 to +40°С, |
15-20 |
|
ISOLEP-mio - |
gray and other |
|||
|
POLYTON-UR (UV) - |
gray |
from -10 to +40°С, |
||
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Coatings for inner reservoir surface protection |
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8 |
ZINOTAN - zinc-filled |
gray |
from -15 to +40°С, |
10 |
|
FERROTAN - |
dark-brown |
|||
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9 |
ISOLEP-oil - |
gray |
from +5 to +40°С, |
20 |
The VMP coating systems for corrosion protection of metal structures are included into the Core Product register purchased by Transneft.
|
unit |
System content by layers |
Color |
Application conditions: temperature, °С, humidity, % |
Coating working life, |
|
Anticorrosive coating system for reservoir outer surface, metal structures and equipment; С3(II), С3(I), С4(II), С4(I), С5-М(II), С5-М(I) category of corrosion aggressive atmosphere |
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|
1 |
ISOLEP-mastiс - |
gray |
from -10 to +35°С, |
20 |
|
POLYTON-UR (UV) - |
gray or RAL
|
from -10 to +40°С, |
||
|
Anticorrosive coating system for reservoir outer surface, metal structures and equipment; С3(I) category of corrosion aggressive atmosphere |
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2 |
VINICOR-061 - |
red-brown |
from -10 to +35°С, |
10 |
|
VINICOR-62 type А - |
gray or RAL
|
|||
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Improved anticorrosive coating system for inner surface of oil storage reservoirs |
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|
3 |
ISOLEP-oil 250- |
gray |
from 0 to +40°С, |
20 |
|
Anticorrosive coating systems for protection of port facilities, P2(I) and P2(II) (full immersion). |
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4 |
ISOLEP-hydro - |
gray |
from -5 to +40°С, |
20 |
PROTECTION OF METAL AND CONCRETE STRUCTURES
The Holding has developed protective coating systems for metal and concrete structures used inside premises and in atmospheric conditions. Appropriate coating is chosen in accordance with environment severity, surface preparation, required protection and other factors.
The VMP coatings for corrosion protection of oil and gas industry facilities ensure:
- durable construction protection against corrosion (up to 30 years);
- resistance to aggressive industrial environments, including oil and oil product spilling;
- intrinsic safety (coatings based on zinc-filled materials);
- all coatings are recommended to be applied in temperate, cold and tropical climate.
All-season application of the VMP materials is allowed.
PROTECTION OF RESERVOIRS AND TANKS
The VMP produces special chemical-resistant materials for reservoir and tank protection against corrosion.
- ISOLEP-oil – high-build epoxy composition, applied for inner surface protection of oil and black oil product storage reservoirs.
- NEFTECOR primer and NEFTECOR enamel – protective epoxy materials for reservoirs and tanks used to store oil, black and white oil products, jet fuel and diesel oil fuel.
- ZFES – zinc-filled ethyl-silicate composition applied for white oil storage reservoir inner surface.
Besides, the Holding has developed coatings for reservoir outer surface protection. This coats are highly resistant to atmosphere and oil and oil product spills. The coatings are based on polyurethane, epoxy, vinyl-epoxy and other materials.
More information about coatings for reservoir protection.
PIPELINE PROTECTION
The VMP coatings are used for elevated pipeline protection.
EQUIPMENT PROTECTION
The VMP developed heating equipment protection coating systems based on heat-proof silicone materials(ZINOTERM, ALUMOTERM). They are resistant to constant temperature exposure up to +350 оС, short exposure – up to +400 оС. Besides, the coating provides equipment corrosion protection and preserves its decorative properties.
METAL PILES
Fundamentproekt approved coatings based on the VMP epoxy materials for metal pile protection against corrosion and frost heaving.
More information about the VMP coatings for gas and oil object protection:
All VMP materials are for professional use only. Engineering Support Department can offer you a service to choose coating systems and to apply materials, phones: + 7 343 357-30-97, 8-800-500-54-00, On-line request.
Other VMP materials for protection of gas and oil industry facilities: fire-proof paints, self-leveling polymeric flooring.
ISO 9001
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