REPRESENTATIVE OFFICE
IN YOUR REGION
VMP Holding CISC
Ekaterinburg,
23 Tkachey str.,

tel.: +7 343 357-30-97,
+7 343 357-30-79
e-mail: office@fmp.ru



VMP in social networks:

QUICK-DRYING
MATERIAL
ATMOSPHERE-RESISTANT
MATERIAL
HEAT-RESISTANT
MATERIAL
THICK-LAYERED
MATERIAL
FOR APPLICATION AT
NEGATIVE
TEMPERATURE
SINGLE-PACKED
MATERIAL
ST 2, ST 3 SURFACE
PREPARATION DEGREE
FOR USE AT
SEA AND FRESH
WATER
FOR USE WHEN
EXPOSED TO OIL
AND OIL PRODUCTS
ZINC-FILLED
MATERIAL
MATERIAL WITH
ANTICORROSIVE
PIGMENTS
MATERIAL WITH
CORROSION INHIBITOR
MATERIAL WITH
ANTISTATIC PROPERTIES

ZFES® anticorrosive zinc-rich composition

ZFES
TU 20.30.12.-004-12288779-2017
Anticorrosive zinc-rich composition
Double-packed
Colour: Gray (the shade is not standardized) matte

Description

Double-packed composition based on zinc paste and ethyl silicate binder.
According to the metal zinc mass content (more than 85 %), the coating meets the operational requirements SSРС Раint 20 (level 1, type II), can be considered as "cold" galvanizing.

Recommended use

Anticorrosive protection of steel articles and structures operated in the atmospheric conditions of all macroclimate areas, types of atmosphere and placement categories according to GOST 15150. The coating is resistant to sea and fresh water, to aqueous solutions of salts (pH = 6.0-9.0), to oil and oil products and can be used in cold and hot utility and drinking water supply system.
Heat resistance in a dry, non-aggressive atmosphere: long-term – plus 150 °C, short-term – plus 200 °C.
The ZFES composition is used as:
  • primers in complex systems of anticorrosive protection with the POLYTON®-UR (TU 2312-029-12288789-2002), ISOLEP®-mio enamels (TU 2312-050-122779-2005), with ALUMOTAN® (TU 2312-018-12288779-1999), FERROTAN® (TU 20.30.12-036-12288779-2018) compositions, as well as with other enamels on polyurethane, epoxy, vinyl-epoxy, vinyl chloride and copolymer-vinyl chloride bases;
  • primers in complex fire-proof systems with the PLAMCOR® series compositions;
  • an independent anticorrosive coating, including as a friction primer for contact surfaces of steel structures of bridges, buildings and structures.
Welding works are allowed on the ZFES single-layer coating (without deterioration of the quality of a weld).

Certificates, approvals

Certificate of state registration No. RU.66.01.31.013.Е.000134.07.18 dated 11.07.2018
Industrial and civil construction: recommended for use according to GOST 9.401 (amend. 2), RD ГМ 01 02 Trest Gidromontazh;
Transport construction: STO-01393674-007-2015 Central Research Institute of Transport Construction JSC, STO 483-2010 (frictional coatings).
Oil and Gas Industry: Interdepartmental Commission decision No. 347 P dated 23.10.2000
Power engineering: RD 153-34.1-40.504-00, ORGRES, UES of Russia RJSC.
Shipbuilding: YAKUT 25-069-2001
Approved by testing centers: Central Research Institute of Transport Construction; Lacquer Coating Research Institute, Khotkovo town; Melnikov Central Research and Design Institute of Steel Structures, Institute of Energy Resources Transportation Problems, Research Institute of Applied Chemistry, Lakokraska Research Centre, Central Research Institute of Constructional Material "Prometey", Institute of Ecology and Evolution Problems RAS named after A.N. Severtsov (Russian-Vietnamese Research and Technology Center, Nyachang).

Technical data

 Coating
 Zinc mass content in dry coating, %  90 %
 Thickness of one dry-layer, µm  40 - 50
 Adhesion (GOST 31149)  2 grades, not more than
 Composition
 Density, g/cm3  1,85 - 2,05
 Non-volatile matters, %  65,0 - 72,0 %
 Viscosity  thixotropic
 Pot life at temperature (20±2) °С  8 hours, not less than
 Drying time to 3 degree (GOST 19007-73)
 at temperature (20±2)°С and
 relative air humidity (65±5)%, min
 20, not more than

Surface preparation

  • to degrease metal surface to 1 grade according to GOST 9.402-2004;
  • to do abrasive blasting cleaning to 2 grade according to GOST 9.402-2004 (Sa 2 1/2 according to ISO 8501-1:2007) with roughening recommended surface profile is acute-angled (grit), surface roughening Rz=30-50 µm.
Use of a hand-worked and power surface cleaning tool is not allowed;
  • to remove dust.
Preparing of the ZFES coating before applying the coating enamels:
  • degrease (if necessary) with aqueous solutions of detergents (pH of solutions should be in the range of 6 to 8), slight degreasing (without grinding) using white spirit is allowed;
  • remove moisture and dust.

Application

  • mix zinc paste thoroughly to homogenous condition;
  • completely (mixing ratio 100:15 by mass, respectively) add the binding agent to the paste with constant stirring;
  • mix to homogenous condition before application.
If necessary, the ZFES composition should be diluted to the working viscosity:
- for airless spray from 20 to 50 seconds;
- for conventional spray from 20 to 30 seconds.
The composition is recommended to be applied at a temperature from minus 15 °С to plus 40 °С and relative air humidity from 30 % to 80 % (aimed from 50 % to 80 %). The temperature of the surface to be painted must be above the dew point by at least 3 °C, but not above plus 40 °C. When painting, the temperature of the material should not be below plus 15 °C. When carrying out painting work below 0 °C, the surface to be painted must be free from snow, ice or frost.
Apply 2-5 layers by airless, conventional (air) spray, brush/roller (striped painting). 

Storage and handling

The composition is delivered in packages: base and binding agent packed in metal buckets, metal cans and plastic fuel cans respectively depending on the weight.
Storage and transportation conditions of composition components (base and binding agent) – according to GOST 9980.5-2009 (at air temperature from minus 40 to plus 40 °C). The container with composition components shall be protected from direct sunlight and atmospheric condensation.
The shelf life of the zinc paste – 12 months, binding agent – 6 months starting with the manufacture date.

Precautions

When working with the composition, one shall observe the existing sectoral standard norms and requirements and safety measures as specified on the package label.
Personal protective equipment (goggles, face masks and respirators) shall be used, inhalation of thinners and contact of the composition or its components with skin, ocular mucosa, respiratory channels shall be avoided; use inside the premises is allowed only in case sufficient ventilation is provided.
The composition is classified as a fire-hazardous material. The ZFES coating is fire-proof, non-toxic, refers to materials that do not spread the flame over the surface.

The information is of general character, without consideration to the object specific nature. Use of materials for other purposes not specified here or in case other influencing factors are present shall be approved by the VMP Holding CJSC in writing. In case of absence of such approval the manufacturer is not held liable for the improper use of the material and the buyer falls from the right to present claims connected with the coating quality.

Compatible materials:

You can order products and get advice of how to use materials by calling: 8-800-500-54-00, +7 343 357-30-97, 385-79-00 or by sending an On-line request

You can also purchase products from official representatives of the VMP in Russian regions, countries of near and far abroad.